Product Description
The three basic processes in the batch refinery to refine oil:
Neutralisation: Caustic soda is added to remove Free Fatty Acids by the neutralizer. Heating coils heat up the oil to 60°C by heating coils and stirs the oil by the stirrer. The free fatty acid and caustic soda together cause chemical reaction that forms soap stock, which settles at the bottom of the neutralizer from where it is collected in the soap stock tank. Extra caustic and soap ppm in the neutral oil is reduced by washing the oil with hot water. Soyabean oil and other edible oils require degumming.
Bleaching: Neutralized oil is heated in bleacher at 100 degrees Celsius to 110 degrees Celsius under vacuum. Bleaching earth is added once the temperature is reached to remove color by the adsorption process. The catalytic reaction takes place when coloring pigments add on the surface of the bleaching earth. Filtering system removes color pigments and bleaching earth.
Deodorize: The bleached oil is heated for removing phenols tocopherols aldehydes, ketones and other odoriferous materials responsible for the color of the oil. These material under high temperature evaporates in the high vacuum system. Refining process uses barometric condenser, catechol, thermic fluid boiler, vacuum pump, steam generator, etc., in the process. All the equipment that are part of the refinery process are connected through pipelines to the vessels.
Cooler: Deodorized oil needs to be cooled at the atmospheric temperature to prevent oxidation. It cools in the cooler up to 45 degrees Celsius with cooling media. This oil is filtered before packaging process.
Dewaxing: The wax in oils, like sunflower oil is required to be removed before packaging.
Product Details
Brand | Mitsun |
Capacity | 1-5 ton/day,60-100 ton/day,20-60 ton/day,5-20 ton/day |
Usage | Soybean Oil,Peanut Oil,Cotton Seed Oil,Sunflower Oil |
Automatic Grade | Automatic |
I Deal In | New Only |
Design | Customized |
Condition | New |
Material | SS and MS |
Usage/Application | Sunflower Oil |
Comprehensive Refining ProcessFeaturing degumming, neutralization, bleaching, and deodorization, the plant ensures high-quality edible oil by thoroughly removing impurities, pigments, and unwanted flavors. Each stage is monitored via PLC for optimal process control and end product consistency.
Robust Engineering & Flexible OperationCrafted from stainless steel, the refinery ensures durability while supporting steam, electric, and thermal oil heating. Its adaptable design processes sunflower, soybean, palm, and various edible oils, making it suitable for diverse market and production requirements.
Satisfying Industrial and Export NeedsWith a daily processing capacity between 10 and 50 tons, the plant reliably supports large and medium oil-processing businesses. Exported and supplied locally throughout India and globally, it addresses the needs of distributors, exporters, manufacturers, and traders.
FAQs of Sunflower Oil Refinery Plant:
Q: How does the Sunflower Oil Refinery Plant transform crude oil into edible-grade oil?
A: The plant uses a sequence of processesdegumming, neutralization, bleaching, and deodorizationto remove impurities, free fatty acids, pigments, and odors, resulting in clear, odorless, and edible-grade oil.
Q: What types of oils are compatible with this refinery plant?
A: The refinery is engineered to process various edible oils such as sunflower, soybean, palm, and other commonly used crude vegetable oils.
Q: When is it ideal to install this refinery plant for my business?
A: Installation is best considered when aiming to upgrade oil quality for commercial-scale production or to meet export standards. Installation support is provided directly by the manufacturer.
Q: Where is the Sunflower Oil Refinery Plant manufactured and exported from?
A: This advanced refinery plant is manufactured in India and distributed both locally and internationally, serving exporters, suppliers, manufacturers, and traders.
Q: What benefits does the PLC control and automation provide?
A: The automated PLC system offers precise regulation of refining stages, ensuring consistent oil quality, higher operational efficiency, and reduced manual intervention.
Q: How does the vacuum system contribute to the refining process?
A: A multi-stage high-efficiency vacuum pump is used, essential in deodorization and other refining steps, helping remove impurities and volatile substances efficiently for superior oil quality.
Q: What after-sales services are available for clients?
A: Comprehensive after-sales support includes overseas engineer availability for installation, maintenance, and technical assistance, promoting smooth operation and minimized downtime.